So, if you are ordering custom corrugated box, then here is a guide to solving the flexography vs lithography confusion. Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. It is possible to print thousands of labels in a short period of time. The anilox roll spreads the ink on the printing plate. Offset lithographic printing works best on flat media and in large runs. Artwork Flow The manufacturer applies the ink first on the plate and then on the surface. It can also be more economical than litho printing, saving you money as you get your business off the ground or work to get out of the red. This gives the boxes glossy and premium finish. Flexographic printing. Flexo uses flexible plates mounted on a cylinder. Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty Images. capabilities consistently growing and expanding as consumer demand shifts.. As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. The process can be used to print on paper, cardboard, plastic or other materials, but these have to have a flat surface.Below i… However, while printing boxes, the procedure is not direct. Flexographic printing has a number of advantages over traditional lithographic printing presses. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Flexible – not limited to paper, can print on a variety of surfaces. Flexo printing vs offset printing: the pros and cons. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. His purpose was to find a cheap way of publishing theatrical works. Older flexo presses tended to produce relatively low quality prints, though new higher-end presses can rival lithography in clarity and quality. Xiaomi’s Mi Band Review: Is the packaging fit enough? When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. However, the printing method you’re employing needs to be useful as well as cost-effective. Seller App – Android, Tel: +91 80 8000 4646 Lithographic Printing vs Flexographic Printing Both of these printing processes offer numerous advantages to the customer. Game Of Presses – House Flexo Vs. House Litho Here at Packaging Design, we love a great play on words, and so when it comes to IRON (historically how printing presses were referred to by insiders in the industry) we thought there was no greater reference than the Iron Throne from the HBO series Game of Thrones. Are you rather looking for solutions regarding printing on cartons? Are you rather looking for solutions regarding printing on cartons? Flexography offers a reduced production cost, but much higher setup. Once in the production process, the plate is covered with ink and then the plate directly impresses the … The good news is that the disadvantages are not many, which is among the reasons why it is popular. The … Lithography production costs more, and presses can be very expensive. Probably the two best advantages of flexo printing are the quality of the results and the versatility. Your email address will not be published. Finally, the manufacturer runs the substrate through a dryer to prevent smudging. Then, the substrate runs between the print roller and an impression cylinder. Advantages of offset printing. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Flexographic printing has extremely high press speeds and is […] Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. Similarities and Differences of Flexo Printing vs. Litho Printing Both flexo and litho printing are conventional bulk printing methods that use printing plates, and both methods can be cost-effective for more basic large print runs. Colour variation can be seen due to the water/ink mixture. Not advanced enough to produce complicated and extensive artwork. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. Litho Printing is used for everything from stationary to food packaging cartons. Lithographic lamination is the second process used for box printing. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. The printing process you will eventually choose should solely depend on the design you have. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. The surface of the plate is coated with fast-drying ink. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. , we need then in bulk. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. About Us you so much. This makes it a good choice for packaging. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Lithography printing also uses a printing plate. Is Your Business Choosing The Right Type of Corrugated Boxes? However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. 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