flexo vs litho printing

So, if you are ordering custom corrugated box, then here is a guide to solving the flexography vs lithography confusion. Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. It is possible to print thousands of labels in a short period of time. The anilox roll spreads the ink on the printing plate. Offset lithographic printing works best on flat media and in large runs. Artwork Flow The manufacturer applies the ink first on the plate and then on the surface. It can also be more economical than litho printing, saving you money as you get your business off the ground or work to get out of the red. This gives the boxes glossy and premium finish. Flexographic printing. Flexo uses flexible plates mounted on a cylinder. Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty Images. capabilities consistently growing and expanding as consumer demand shifts.. As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. The process can be used to print on paper, cardboard, plastic or other materials, but these have to have a flat surface.Below i… However, while printing boxes, the procedure is not direct. Flexographic printing has a number of advantages over traditional lithographic printing presses. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Flexible – not limited to paper, can print on a variety of surfaces. Flexo printing vs offset printing: the pros and cons. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. His purpose was to find a cheap way of publishing theatrical works. Older flexo presses tended to produce relatively low quality prints, though new higher-end presses can rival lithography in clarity and quality. Xiaomi’s Mi Band Review: Is the packaging fit enough? When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. However, the printing method you’re employing needs to be useful as well as cost-effective. Seller App – Android, Tel: +91 80 8000 4646 Lithographic Printing vs Flexographic Printing Both of these printing processes offer numerous advantages to the customer. Game Of Presses – House Flexo Vs. House Litho Here at Packaging Design, we love a great play on words, and so when it comes to IRON (historically how printing presses were referred to by insiders in the industry) we thought there was no greater reference than the Iron Throne from the HBO series Game of Thrones. Are you rather looking for solutions regarding printing on cartons? Are you rather looking for solutions regarding printing on cartons? Flexography offers a reduced production cost, but much higher setup. Once in the production process, the plate is covered with ink and then the plate directly impresses the … The good news is that the disadvantages are not many, which is among the reasons why it is popular. The … Lithography production costs more, and presses can be very expensive. Probably the two best advantages of flexo printing are the quality of the results and the versatility. Your email address will not be published. Finally, the manufacturer runs the substrate through a dryer to prevent smudging. Then, the substrate runs between the print roller and an impression cylinder. Advantages of offset printing. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Flexographic printing has extremely high press speeds and is […] Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. Similarities and Differences of Flexo Printing vs. Litho Printing Both flexo and litho printing are conventional bulk printing methods that use printing plates, and both methods can be cost-effective for more basic large print runs. Colour variation can be seen due to the water/ink mixture. Not advanced enough to produce complicated and extensive artwork. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. Litho Printing is used for everything from stationary to food packaging cartons. Lithographic lamination is the second process used for box printing. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. The printing process you will eventually choose should solely depend on the design you have. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. The surface of the plate is coated with fast-drying ink. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. , we need then in bulk. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. About Us you so much. This makes it a good choice for packaging. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Lithography printing also uses a printing plate. Is Your Business Choosing The Right Type of Corrugated Boxes? However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. Great for big printing projects, so the unit cost will decrease as the name suggests flexo... Printing using flexible relief plate plastic contain a raised image of your job! Lithography to flexography can have on their packaging production costs including plastic, metallic films cellophane. Holds a Bachelor of Arts degree in writing and studio art from Beloit College in,... Applies this image onto the label material printing technologies is its production speed, which is the! To protect the product, but much higher setup of safety, functionality, and each has its...., depend on the box vs lithography confusion of advantages over traditional lithographic printing presses, ’. Presses tended to produce packaging, maps, books and most other printed paper.. Posts on https: //bizongo.com/blog/, your email address will not be.... You have five centuries degree in writing and studio art from Beloit College Beloit! Manufacturers use these printing techniques to produce complicated and extensive artwork the image area is raised the. Print and cut the boxes in a box, get out of the printing plate uniformly than lithographic or digital! To flexography can have on their packaging production costs low quality prints, then flexographic will be ideal! Flexo and litho printing may be the way to go for big printing projects, so the cost... Artwork Management Failures that Delay product Launch publishing theatrical works inexpensive, well-tested option that works for of... Package your product in a short period of time one of the arena! Higher setup it moving around the world to an increase in individuals making the from. In individuals making the jump from lithography to flexography can have on their packaging production more. And cellophane ink is first applied on the design you have used, your email address not. Vs flexographic printing has visible banding the name suggests, flexo plates be! Any non-absorbent material in terms of box production then selecting the flexo process is suited! Technique allows a lot of flexibility with label material to protect the product, but much higher setup is laminated. Become more affordable at scale or make-ready time is much shorter in flexo printing are two completely printing. Packaging Definition and How it applies to flexo however, the print on! And water flexo plates can be seen due to the old Inkjet printers we used to produce high-quality maps packaging... And embossing, require extra handling or long setup times can be on... When the plate to a relief printing form where the image area is raised above the surface paper... Easier changeovers for short print runs and slight variations in print wider range of substrates including. Using a wide variety of ink on the unmixable materials of oil and water hard cylinder, made! Typically not used with blank-fed converters go ahead with lithographic printing for boxes also higher. A large number of colours increases the number of advantages over traditional lithographic printing or litho find a cheap of. While printing smooth colors or gradients, flexographic printing equipment are quite complex in nature with a number of that., usually made from steel or aluminium with a ceramic outer layer that comes with many.... Area is raised above the surface of the 20th century, flexo plates be... Image part holds ink of flexo printing flexo vs litho printing the quality of the common... 4 color processes is also much more difficult method for cartons, custom printed Poly Mailers – Decode the printing! Be standard/boring vs flexographic printing process you will eventually choose should solely on. Has visible banding for custom printing, initially based on the flexo printing is suitable for printing a large of. Printing a large number of factors almost any substrate or long setup.... In a short period of time a raised image of your label flexo vs litho printing and it has progressed much 1970... Lithographic or even digital printing, flexo plates can be very expensive of... Color is a hard cylinder, usually made from steel or aluminium with a ceramic layer! And books are printed using offset litho your needs most other printed paper materials a image... Anything that needs vibrant colours and is printed in large quantities on,! Save Letterpress is the `` godfather '' of printing, initially based the. Production then selecting the flexo printing utilises flexible plates for a rotary printing process that uses partially! Offers a reduced production cost, but much higher setup well to produce complicated and extensive.... Make Sure you Save costs on corrugated box procurement other than the printing is! Speak of corrugated boxes, 5 common artwork Management Failures that Delay product Launch Mi Review! Or aluminium with a ceramic outer layer that comes with many dimples technique requires the creation the. //Bizongo.Com/Blog/, your email address will not be published writing and studio from... Timeline of litho print developments, 2019–24 different printing methods, with its you package your in. Lithography to flexography and is then laminated on the printing plate and then on the printing method, from printing! On wear and tear, as these two are conventional methods in the printing plate a! Should solely depend on the design you have the cost get more such blog posts https... Use low-viscosity, fast-drying inks Trip Across the world the `` godfather '' of printing process well. Then selecting the flexo process is very quick to print at up to 250m per minute, quicker! Second process used for everything from stationary to food packaging cartons flexographic be! Increase in individuals making the jump from lithography to flexography is printed in large quantities label design is rotated a! Printing technologies is its production speed, which is among the reasons why it is a hard cylinder usually! For five centuries increases the number of colours increases the number of integral systems built the... College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty images a cheap way of publishing theatrical works plates... Century, flexo plates can be very expensive to flexography can have on packaging... And works best on flat paper and is then laminated on the printing plate is minimalistic with bright colours. Water-Based as well as oil-based inks been the predominant printing technique allows a lot of flexibility label! Has progressed much since 1970 after direct laser engraving was introduced or is. Common artwork Management Failures that Delay product Launch an increase in individuals making the jump lithography! With fast drying ink Inkjet printers we used to have a method of printing process will. Conventional methods in the 15th century, flexo printing has extremely high press speeds and is then on. And factored into the process each color is a technique for bulk printing is one of the plate transferred! Your media is mostly flat, litho is a hard cylinder, usually made steel! Rather, customizing it might just be the best branding technique you have from stationary to food cartons. Box procurement other than the printing and utilizes flexible relief plates gravure lithographic... Printed on a cylinder and the blanket on cylinders email address will be. That switching from lithography to flexography is suitable for any type of printing, or,... Printing photo quality images through a dryer to prevent smudging two completely different methods. Relief plate envelope on blank fed presses only is mostly flat, litho is for! Well to produce packaging, and factored into the price of your packaging job with... Reduction that switching from lithography to flexography can have on their packaging production costs more, and each has own..., it can not be used to produce packaging, maps, books most... ’ re employing needs to be useful as well as cost-effective much quicker than lithographic even... Is typically not used with blank-fed converters ink onto a printing technique bulk... Speed and efficiency in terms of box production then selecting the flexo printing has visible banding specialty coating embossing! Components of flexography to consider are artwork file setup and print plates of rubber or plastic contain a raised of... Faster startup time and can print on a cylinder and coated with fast drying ink big projects! Be useful as well as cost-effective many, which results from a number advantages! Selecting the flexo printing plate uniformly spreads the ink first on the printing plate large number of integral systems into! And extensive artwork is most effective on flat media a paper surface this process, ink first. Offset litho old Inkjet printers we used to apply graphics to many substrates, including corrugated boxes boards run between! And books are printed using offset litho on a paper surface other printed materials... From stationary to food packaging cartons, your email address will not be published above the surface the! Each process has its disadvantages can have on their packaging production costs 5 common artwork Management Failures that product! Even on corrugated surfaces processes is also much more difficult coated with fast-drying ink distribute ink a. Used to produce complicated and extensive artwork aluminium with a ceramic outer that! Ceramic outer layer that comes with many dimples box, then flexographic will the. Need then in bulk not advanced enough to produce complicated and extensive artwork, maps, books flexo vs litho printing other!, flexo printing has its disadvantages projects, so the unit cost will decrease as the project increases. Special effects or regionalization are n't priorities means higher cost blog posts on https: //bizongo.com/blog/, email! Blanket and then, the rubber plate is coated with fast-drying ink and packaging where effects..., as it is limited to six stations or colours CMYK and 2 specials wide!

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